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High-Efficiency Aluminum Finned Tube Rolling Blade
Precision-engineered rolling blades for high-speed aluminum finned tube extrusion, optimized for durability and heat transfer efficiency.
- Compatible Aluminum Alloys:
- Aluminum 1060, 1100, 6063, 3003, 5052 & Bimetallic (Al-Steel/SS/Copper)
- Applicable Standards:
- ASTM B221, ASTM B234, ASTM A1012 / ASME SA1012, DIN 28180
- Blade Material Grade:
- Premium High-Speed Steel (HSS M2) / D2 Die Steel / Carbide Inserts
- Surface Finish & Polish:
- Anti-Adhesion Mirror Polish (Ra < 0.10 μm) | TiN / TiAlN PVD Coating
- Hardness & Treatment:
- 60-64 HRC (Vacuum Hardened & Cryogenically Stabilized)
- Application:
- Air-Cooled Heat Exchangers (ACHE), Power Condensers, HVAC Evaporators
Applicable StandardsASTM / ASME B359, SB359, B111, B444, DIN EN 12451
Tooling Material GradesCr12MoV, D2, SKD11, High-Speed Steel M2, Carbide
Precision Tolerance±0.005 mm (±0.0002 in) Ground Finish
Compatible TubingCopper (C70600, C71500), Stainless Steel, Aluminum
Technical Specifications
Precision Cold-Rolling Technology
The formation of aluminum fins requires a delicate balance of pressure and flow. Nexmek rolling blades are profile-ground using CNC precision to ensure that the extrusion process is smooth and consistent, preventing micro-fractures in the aluminum sleeve while maximizing the surface area for thermal exchange.
- Advanced profile geometry for uniform fin height on 1060 & 6063 alloys
- Low-friction design to prevent aluminum adhesion and galling under high pressure
- Engineered for high-volume industrial production compliant with ASTM A1012
Technical Compatibility & Standards
Our blades are compatible with all major industrial finning machines and can be customized for specific fin configurations.
| Parameter | Standard Capability Range | Precision Tolerance & Standard |
|---|---|---|
| Base Tube Diameter (OD) | 12.7mm - 50.8mm (0.50" - 2.00") | ±0.04mm (±0.0015") |
| Fin Height Range | 0.5mm - 16.5mm (0.02" - 0.65") | ±0.02mm (±0.0008") |
| Fin Pitch (FPI) | 7 - 14 FPI (Fins Per Inch) | Exact Pitch Control |
| Core Tube Materials | Carbon Steel, Stainless 304/316, Copper | ASTM B234 / A1012 Compliant |
Core Industrial Applications
Nexmek's aluminum finning tools are used globally to produce high-performance components for critical cooling systems:
- Air-Cooled Heat Exchangers (ACHE) for Petrochemical Plants
- Large-scale Power Generation Surface Condensers
- HVAC Commercial Evaporators and Chillers
- Automotive Radiators and Industrial Oil Coolers